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Scope of Application

  1. Frame : profile welding
  2. Front division panel : 2mm sheet, φ5 alumina ceramic eye for yarn guide and rear spacing reed
  3. Guide roller : “W” type, upper two roller with Dia.122,Lower roller with Dia.122
  4. Tension roller brake : Solenoid brake
  5. Roller driver : Vector variable frequency motor
  6. Roller control : Closed-loop control by vector variable frequency motor (the constant tension control)
  7. Tension detection : Pressure sensor, with on-line display
  8. Length measurement : On-line measure and display the length of each warp stripe

KGA388 Intelligent Mother Yarn Split Warping Machine is a machine that directly splits the mother yarn into strips for warping, through the beaming, directly used for weaving. The consistent yarn tension and shorten production process make the machine suitable for using as a weaving preparation for water jet, air jet, and rapier looms.

  • High automation enabling the intelligent control of the warping process, reducing the manual intervention and improving the production efficiency
  • Stable tension control guaranteeing the stable tension for yarn delivery, minimizing the possibility of break and offering the better warping effect
  • Wide range of warping speed suitable for multifilament yarns of various kinds and specifications
  • Optimized structure that reduces the footprint and provides a more attractive appearance and stable operation
  • Configuration of several functional devices, including the automatic stop upon break and electrostatic eliminator, to stop the machine promptly in emergency
  • Broad scope of applications for multifilament chemical fibers like terylene and chinlon of different specifications, and customized specification of multifilament yarns and number of bobbin to specific demands.

Double servo motors, double linear guide rails, double yarn guide rollers, ball screws and other structures are adopted to form the precise control of the warping. Equipped with new type of high-efficiency durable reducer and reinforced support slider on beaming part, meets the high-precision and ultra-high-speed sectional warping of various staple fibers, chemical fibers and filaments, suitable for the maximum warping speed of 800m/min and beaming speed of 300m/min.

  • Double linear guide rail, double servo drive the upper and lower screw separately
  • Two AC servo motors for transmission and two AC servo motors for drive respectively
  • Equally-spaced winding achieved by the longitudinal movement of warping bench with independent stepping motor and transmission of ball screw
  • Axial displacement of warping bench controlled by high-precision servo motor, automatic yarn/start alignment with just one touch
  • Advanced computer and PLC providing functions such as break memory and automatic stop at the total length setting

NP6016C features longitudinal arrangement of 16 lines of modules. With the advantages of compact structure, light weight and robustness, the device can meet the needs of high speed running. NP6016 is equipped with electrical self-check function. It’s capable of weaving tie, trademarks, towels, clothing fabric and lining.

NP6032 features longitudinal arrangement of 32 lines of modules. With stable and reliable performance, the device especially suits for extra large and wide rapier looms. It is characterized by compact structure, strong rigidity as well as large bearing capacity and is capable of weaving carpets, curtains, tablecloths, wall coverings, clothing fabrics, drawings and other heavy fabrics.

NP4620B, the high speed cam shedding device for air-jet loom, is suitable for weaving fabrics requiring up to 10 heald frames and  no more than 6 weft picks. It’s characterized by high speed, high efficiency and reliability.

  • Way of bobbin changing: put the bobbin in the inside of the creel in advance, change the bobbins collectively through driving and turning off an endless chain.
  • Both sides of the creel is in V shape, adopting turning outside yard guide type to guide yarn, no yarn caring plate, so the yarn functioning freely and no yarn friction.
  • Breakage and monitoring: single spindle photoelectricity inspection, even the fine count yarn is also inspected accurately.
  • The broken end electrical display per spindle row can show the row and the layer where ends are broken. It facilitates the handling of broken end and improves the production efficiency.
  • The yarn number preview function is provided. Press the preview and implement the beaming. Then the total yarns distributed from bobbins will be shown for beaming. Compare it with the process setting and start the beaming only when two values are identical.
  • The tension difference in the back creel and front creel can be reduced by adjusting the angle through the tension roller. The minimum yarn difference can be gained through this way. Another function of the tension roller is to unfasten the ties when starting the machine again, which stops when unreeling at high speed. It is good for high speed unreeling.
  • In order to avoid the yarn looseness when reducing the speed, every spindle has yarn clamp device, which can add soft brake to the yarn when starting and stopping.
  • Yarn cutting: manual, or power driven
  • De-duster: intermittent air blast.
  • Independent control casing is installed in front of the creel

Simple and practical package loading

As the thread is neither broken or knotted on lot changing. It is simply a matter of placing the package on a spindle with retaining disks

Cut off device

The yarn cutter can cut off yarn upon the change of yarn batch. The yarn cutter is provided with the electrical blade and cuts off all yarns with movement of creel in one cycle. (patented technology)

First rate warp quality

The basis of the outstanding warp quality is a low and uniform thread tensile force and the free yarn route. The low tension level results in a gentle yarn draw off and minimal end break frequency, positively influencing the subsequent sizing and weaving operations.

No Snarling

an automatic pretensioner prevents snarling which can occur on stopping the machine. The pretensioner automatically takes up the correct position on the phase in the warping process

  1.  Extreme position on starting for the correction of snarls
  2. Working position for optimal thread tension
  3. Full opening on stop, for optimal package access

Equalized thread tension

The pretensioners installed by our automatically compensate for the thread tension differences occurring due to the variation in thread length from the rearmost to the foremost package, permitting a uniform thread tension and winding over the entire warp width. The automatic pretensioner is set so that a corresponding wrap compensates the difference in tension between the front and rear threads.

The cam shedding device NPW402 is specially designed for weaving the fabrics requiring up to 6 heald frames. It’s characterized by low investment and high returns. The device has the function of heald leveling. It is equipped with full-enclosed covers, with the advantages of waterproof, dust-proof and good looking appearance.

The cam shedding device NPW401 is applied to water-jet loom for replacing crank-linkage mechanism. It weaves only plain fabric, with the advantages of low energy consumption, maintenance-free, labor-saving and high profit.